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Crash behavior of telescopic crash box with aluminum foam | 4643
Advances in  Automobile Engineering

Advances in Automobile Engineering
Open Access

ISSN: 2167-7670

+44 1300 500008

Crash behavior of telescopic crash box with aluminum foam


International Conference and Exhibition on Automobile Engineering

September 01-02, 2015 Valencia, Spain

Ahmet Serdar Onala and Necmettin Kayab

aBeycelik Gestamp Die and Automotive Parts Production Industry Company, Turkey bUludag University, Turkey

Scientific Tracks Abstracts: Adv Automob Eng

Abstract :

The objective of this paper is to improve the energy absorption performance of crash box that are placed behind the bumper in automotive vehicles. In order to maximize the absorbed energy, new telescopic box geometry with aluminum foamfilled is introduced. Impact progressive collapse behaviors of the two boxes were simulated using the explicit finite element code, Ls-Dyna. Impact behaviors and energy absorption capacity of empty and foam filled telescopic boxes were compared. It is numerically observed that the telescopic crash box is not easily folded and absorbs impact energy similarly to the conventional one. Also, numerical simulation shows that in terms of achieving maximum energy absorption, telescopic crash geometry and filling the box with aluminum foam can be preferable to thickening the box wall. Finally, it is found that energy absorption capacity of telescopic crash box with aluminum foam is 47% higher than the empty box.

Biography :

Ahmet Serdar Onal has received his BSc degree in Mechanical Engineering from Pamukkale University and MSc degree in Mechanical Engineering from Uludag University. He is a PhD candidate at the Mechanical Engineering Department of Uludag University, Engineering Faculty. He is interested in the subject of hot stamping process (PhD), industrial waste heat recovery systems based on ORC, 100% quality control systems, electrical resistance welding of boron alloyed steels, production line optimization, crash worthiness optimization of energy absorption structures. He is currently working as a R&D New Technology Engineer at the Beycelik Gestamp R&D Center, Turkey.

Email: ahmetserdaronal@beycelik.com.tr serdar_wx@hotmail.com

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